SBT Modules – Powerful and highly flexible
Competitive edge through Modularity High 3
The individual working modules can be instantly linked in / switched out and freely configured depending on production parameters, and all of the modules are controlled centrally with a touch screen. This means: You can examine each production step individually, define it precisely and perfectly calibrate the entire manufacturing process without any specific knowledge or programming skills, with no margin of error – very simple, quickly and efficiently. While your competitors are still switching out the molds in their machines, making few pilot runs and turning to the adjusting screws, your SBT production machines are already operating at full speeds and producing up to 300 parts/minute.
Gripper feeder module
Detachable material feed unit for setting up outside of the machine. Easy access to the mold. Infinitely variable feed length 0-80mm. Angle of feed can be reduced by up to 30°. Decentralized drive with energy saving servomotor. Material gripped by subsurface drive. Adjustable clamp ventilation (can be deactivated).
Welding module
Different contact welding modules for various applications. For example, for welding at any angle to the carrier strip, from above and below, horizontally or vertically. For round wire, profile tape contacts, dual contacts or lamina. Right or left drive.
Radial module
Adaptations can be made at any angles using this module. A servo-controlled central wheel drive makes the movement; the working motions are cam-controlled.
Linear module
Radial modules strung linearly each with two or four or six machining slides (above and below together) as well as 24 kN machining force. For stamping, bending, assembly etc. at any angles.
Assembly module
For linking the processing modules through a linear or radial transfer system (revolving table). Rapid, cam-controlled sets of slides provide for precise bending assembly operations. Welding systems (resistance, laser), screwing stations and testing stations can be integrated between the feeder stations and the modules.
Werkzeugbau
Auf modernen Werkzeugmaschinen stellt SBT hochwertige und leistungsfähige Folgeverbund- und Stanzbiegewerkzeuge her. Die Ausbildung der Werkzeugmacher erfolgt im eigenen Haus. So sichern wir langfristig und dauerhaft die fachliche Kompetenz, die für komplexe Werkzeuglösungen neben einem modernen Maschinenpark notwendig ist.
Die Werkzeuge konstruieren wir ebenfalls im eigenen Haus auf 3D- und 2D-Arbeitsplätzen. Je nach Anforderungen statten wir Ihre Werkzeuge mit Hartmetall (H40S) oder anderen pulvermetallurgischen Schnitt- und Biegeelementen aus und beschichten sie gegebenenfalls mit PVD.
Darüber hinaus bieten wir Ihnen auch Stanzbiegewerkzeuge für Fremdautomaten (Finzer, Teijin Seiki) bzw. Folgeverbundwerkzeuge für Stanzautomaten. Die Erprobung erfolgt auf entsprechenden Automaten in unserem Haus.
Stamping module
Stamping module with two or four machining slides and each with 24 kN machining force. The machining slides can be moved together or independently because the movement is determined by cam disks. Servomotor drives.
Bending module
Bending module with four or six machining slides each with 24 kN machining force. The machining slides can be moved together or independently because the movement is determined by cam disks. Servomotor drives (for six slides with a chain link to the other bending shafts).
Threading module
Threads form from above and below, up to 150 threads/minute. Forward and backward movements at different speeds. Cam-controlled servo motor for reduced cutting speed and long service life of the thread former even at high stroke rates. Simply replace the thread former by pivoting the unit. Lubrication and cutting oil removal included.
Riveting module
Integrated rivet feed (from left or right) for rapid set up through oscillating conveyors hanging or bottom up, single or dual. Sensor monitored riveting assembly (right/left) and counter pressing provide a good rivet connection to the carrier strip.
Pilot module
To position the tape in between the individual process steps. This is important with intermittent service of the press because none of the mold pilots are in use so the tape has to be repostioned again.
„A problem is only the beginning of the solution.“
We offer our customers an all-round carefree package.
We are looking for you
